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Eclipse HR

by Rebecca Lister |

Employing Apprentices in the Manufacturing Industry

Article Summary

The UK manufacturing sector faces a well-documented skills crisis: an ageing workforce, difficulty recruiting technical talent, and an urgent need for digital, engineering and automation capabilities.

Manufacturing apprenticeships have long provided a solution, but recent government reforms in 2025 and 2026 have made them far more accessible, flexible and cost-effective than ever before.

With shorter programmes, reduced barriers to entry, simplified assessments and major funding improvements, the post-2025 apprenticeship system is directly aligned with manufacturing’s needs. For employers competing for skilled labour, there has never been a better time to invest in employing apprentices.

Recent Changes

English and Maths Requirements Removed for Adult Apprentices:

From February 2025, apprentices aged 19 and over are no longer required to pass English and Maths Level 2 to complete their apprenticeship. Employers and apprentices now decide whether these qualifications are needed.

It is expected to open the doors to thousands of new apprentices, and offer exciting opportunities for businesses, especially small and medium sized enterprises (SMEs) struggling with staff shortages and recruitment difficulties.

For young people, school leavers aged 16 to 18, the core structure of apprenticeships remains largely unchanged. English and Maths requirements will still apply for this age group, ensuring foundational skills are developed alongside vocational training.

Shorter Apprenticeships:

Also from February 2025, apprenticeships can now be completed in as little as 8 months, instead of the traditional 12, if all requirements are met. This is ideal for manufacturing roles requiring targeted upskilling rather than lengthy academic pathways.

Financing Apprenticeships:

Employers are eligible to access Government funding to support the training and assessment costs of apprentices, with a range of additional incentives and grants available. Depending on the circumstances, this may include a £1,000 payment for hiring younger apprentices or those facing additional barriers to employment.

Employers with an annual pay bill over £3 million contribute to the Apprenticeship Levy, calculated at 0.5% of their total payroll, but this is offset by a yearly allowance of £15,000, reducing the amount most organisations pay.

Why Apprenticeships Work So Well for the Manufacturing Industry

The changes to the apprenticeship system offer an opportunity for businesses to benefit from a broader, more diverse talent pool, upskill staff and meeting workforce needs more quickly and efficiently as well as boosting apprenticeship uptake among older staff – thereby tackling age-based stereotypes.

By investing time in training apprentices, employers can create a highly skilled workforce, they can also develop and train staff directly. Thereby suited to the evolving needs of the business.

Through the apprenticeship scheme, companies can meet current skills requirements while also building relevant skills needed for the future. Additionally, training apprentices has been shown to boost staff loyalty and motivation, leading to greater staff retention and general wellbeing.

With labour shortages intensifying, automation accelerating, and skills requirements shifting rapidly, manufacturing apprenticeships:

  • A stable pipeline of future talent
  • A structured way to upskill their workforce
  • Reduced hiring costs
  • Government-funded training for young apprentices
  • Faster, more flexible upskilling
  • Improved long-term productivity and retention

Financial benefits can be found from lower recruitment costs, the ability to shape and train staff to meet specific needs and the apprenticeship levy helping fund training either fully or partly. Increasing apprenticeship participation is essential to closing the UK’s widening skills gap.

Taking on an Apprentice

Choosing the right apprenticeship offer businesses a fantastic opportunity. Whether you’re looking to recruit fresh talent, reskill existing staff, or build a workforce fit for the future of the manufacturing industry, employing apprentices can offer a cost-effective solution.

It is important to remember that if you are employing apprentices there are certain requirements that differ from regular recruitment processes. Before starting the programme, an initial assessment should be carried out to ensure the apprenticeship is at the correct level for the individual.

A valid apprenticeship agreement outlining the terms of the apprenticeship must be in place between your company and the apprentice. This agreement should clearly outline the responsibilities of the employer, apprentice, and training provider.

Additionally, you must agree on a training plan that includes:

  • The planned content and schedule for training
  • What is expected and offered by:
    • The employer
    • The training provider
    • The apprentice
  • How to resolve queries and complaints throughout the apprenticeship

At the end of the apprenticeship, the apprentice will need to complete an end point assessment to demonstrate they have met the required standard. More information on the steps you must take when employing apprentices can be found on the government website.

HR Top Tips for Employing Apprentices in the Manufacturing Industry

1 – Choose the Right Apprenticeship Standard

Manufacturing roles are highly technical, so selecting the correct apprenticeship standard is essential. Look for standards that align with your machinery, production methods, and future skills pipeline. Work with training providers to ensure the curriculum genuinely fits your operational needs.

2 – Recruit for Attitude, Train for Skill

Many apprentices in manufacturing are early-career and may not yet have technical experience. Prioritise curiosity, problem-solving, reliability and a willingness to learn. These traits are often stronger predictors of future success than pre-existing knowledge.

3 – Partner with a High-Quality Training Provider

A strong provider will tailor learning to your production environment, communicate regularly, and ensure off-the-job training is documented correctly. A good partnership makes the difference between an engaged apprentice and one who becomes disengaged.

4 – Give Them a Structured Induction

Manufacturing environments can be complex and safety-critical. Make sure apprentices receive a robust induction that covers:

  • health and safety procedures
  • site layout
  • PPE requirements
  • who to go to for support
  • expectations around attendance and behaviour

This helps apprentices settle quickly and reduces avoidable risks.

5 – Assign a Workplace Mentor

A trained workplace mentor is key. They should:

  • coach the apprentice day-to-day
  • provide feedback
  • model expected behaviours
  • help bridge the gap between theory and practice

This is especially important in manufacturing, where practical learning forms the bulk of skills development.

6 – Invest in Proper Health & Safety Training

Younger apprentices may have limited experience working around hazardous machinery. Reinforce safe working culture through:

  • regular toolbox talks
  • supervised practical sessions
  • refresher training at key milestones

This protects the apprentice, your supervisors, and your machinery.

7 – Provide Clear Career Pathways

Manufacturing businesses retain apprentices more effectively when they can see long-term prospects. Link competency frameworks to real advancement opportunities.

8 – Keep Communication Frequent and Supportive

Apprentices are still developing confidence and workplace habits. Regular check-ins help identify:

  • training gaps
  • wellbeing or personal issues
  • performance concerns
  • opportunities to stretch and challenge

Early conversation prevents small issues becoming performance problems.

9 – Celebrate Progress and Achievements

Manufacturing apprenticeships are demanding. Recognising milestones like completing modules, achieving competency sign-offs, or mastering new equipment, maintains momentum and builds loyalty!

10 – Prepare Managers and Supervisors

Your managers need to understand:

  • apprenticeship requirements
  • how to support early-career workers
  • how to give constructive feedback
  • how to plan learning around production

A short internal briefing or training session can significantly improve outcomes.

Get in Touch Today

Here at Eclipse HR, we provide consultancy and HR support for a range of services for manufacturing businesses. Our team are highly experienced and equipped to understand your company needs and offer tailored guidance and solutions.

For more information on how we could help you with employing apprentices, get in touch to speak to a member of our team today, or please feel free to explore our website to learn more about the HR services we provide in Kent and the South East.

Author: Rebecca Lister

Rebecca supports the Eclipse HR team and our clients across a range of tasks. Rebecca has recently completed her Master’s degree in Advanced Legal Practice (MLaw) at the University of Kent and is now studying for her Solicitors Qualification Exams. Her academic focus, particularly in employment law, complements her practical experience and deepens her understanding of HR in action.

Disclaimer: Information and reference materials included within Eclipse HR Limited articles and blogs are provided free of charge and for reference purposes only. They are not intended as a substitute for legal advice, or professional or other advice in regard to specific circumstances. Whilst every effort is made to ensure the contents are correct on website publication, they should be considered for guidance purposes only.

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